Shindaiwa 400 Manual del operador

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OWNER’S AND
OPERATOR’S
MANUAL
DGW400DM-380A
Vertical, Water-Cooled
4-Cycle Diesel Engine
Table of Contents Page
1.Safety Guidelines
2.Specifications
3.Use
4.Parts
5.Equipment
5-1.Eco Welding
5-2.Remote Control(Option)
5-3.Monitor Lamp
5-4.Frequency Change
5-5.Earth Leakage Relay
5-6.Single Phase Breaker for
the receptacle circuit only
5-7.The Slow-Down Feature
5-8.Voltage Adjusting Dial
6.Initialization and Pre-check
6-1.Checking Engine Oil
6-2.Checking Coolant/Water
6-3.Checking Fuel
6-4.Checking Fuel, Engine Oil
and water Leakage
6-5.Checking Battery
7.Operation
7-1.Starting
7-2.Stopping
8.Welding Operation
8-1.Selection-Welding Cable
8-2.Polarity
8-3.Connection-Welding Cable
8-4.Duty Cycle
8-5.Welding
9.Generator Operation
9-1.Output Range
9-2.Output Limitation
9-3.Operation
10.Simultaneous Use of Welding and
Generating
11.Checking and Maintenance
12.Long-term Storage
13.Troubleshooting
14.Engine Wiring Diagram
15.Generator Wiring Diagram
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SOUND PROOF DIESEL ENGINE
GENERATOR/WELDER
CAUTION: Do not operate the Generator/Welder, or any other appliance, before you
have read and understood the instructions for use.
Shindaiwa Corporation
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Indice de contenidos

Pagina 1

OWNER’S AND OPERATOR’S MANUAL DGW400DM-380A Vertical, Water-Cooled 4-Cycle Diesel Engine Table of Contents

Pagina 2

<Caution> z The battery charge monitor cannot detect the degradation of the battery nor the battery fluid level. Check the battery fluid leve

Pagina 3 - 1. Safety Guidelines

5-4 Frequency Change Danger : Injuries z Frequency change should be done, after stopping the engine. Moreover, close doors and place locks during op

Pagina 4

5-5 Earth Leakage Relay Danger : Electric Shock z Ground every grounding terminal to the earth as set out in the manual. If even one of all is unc

Pagina 5

(2) Operation Check Before operating the equipment, check always if the device can work duly as shown in the following procedure. ① Turn the starte

Pagina 6 - 2. Specifications

5-6 Single Phase Breaker for the receptacle circuit only Caution : Electric Shock・Injuries z Be sure to disconnect all the loads to the generator wh

Pagina 7 - 4. Parts

5-8 Voltage Adjusting Dial Adjust the dial whenever the AC Output adjustment is necessary. Set the dial in the center usually. <Caution>

Pagina 8 - 5. Equipment

 Selecting proper engine oil <Caution> Use the API class CC or higher. Viscosity and Temperature Temperature Over +20℃ +10∼+20℃ -10∼+4

Pagina 9

(1) Filling to the Reservoir Tank ① Remove the sub tank cap. ② Fill up the sub tank to the FULL level. ③ Install the cap back. (2) Filling to t

Pagina 10 - OVERHEAT

<Caution> z Use Diesel fuel, ASTM D975 No.2-D in the event ambient temperature reaches down to -5℃. z The engine is designed to use either No.

Pagina 11

① Check the fluid level. If the level is near or lower than LOWER level, add distilled water until the fluid level reaches UPPER level. ② Make sure

Pagina 12

Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator/Welder. z This user manual was created to ensure the safe opera

Pagina 13

7. Operation Danger : Suffocation from exhaust fume z Exhaust fume from the engine contains many elements harmful to human. Do not operate this

Pagina 14

 Restart after stopping due to fuel shortage This equipment is incorporated in automatic vacuuming air feature. Therefore, even though the engine st

Pagina 15

8. Welding Operation 8-1 Selection – Welding Cable Select the cable with proper gauge, based on the allowable amperage and the length, per the table

Pagina 16

① Stop the engine. ② Connect a welding cable to a crimping terminal, a welding rod holder, and a material holder. ③ Connect the welding cab

Pagina 17

8-5 Welding Caution : Suffocation from welding fume z Be sure to wear a fume proof mask in operation, because welding fume contains poisonous gas an

Pagina 18

② Adjust the current amperage by the current adjust dial, per the table below. Welding Current at the dial position Position FreqMIN 1 2 3 4 5 MAXEc

Pagina 19

9-2 Output Limitation Please refer to the following table, because electric tools and home appliances cannot be judged only by the rated output or the

Pagina 20 - 7. Operation

9-3 Operation Danger : Electric Shock z Before connecting or disconnecting a load cable from output terminals, always turn the circuit breakers (3-P

Pagina 21

After the engine starts (Refer to 『7-1 Starting』), operate the equipment as per the following procedures. ① Turn the power switch OFF in the load, a

Pagina 22 - 8. Welding Operation

10. Simultaneous Use of Welding and Generating The circuit breakers (3-P and 1-P) react on the AC power supply circuit only. In the simultaneous use

Pagina 23 - Welding Output Terminal B

1. Safety Guidelines Danger : Suffocation from exhaust fume z Exhaust fume from the engine contains many elements harmful to human. Do not operat

Pagina 24 - Welding Current (A)

Checking Time Checking Items Startup CheckAt 50hrsEvery100 hrs. Every 200 hrs Every 400 hrs Every 1000 hrs Every 2000 hrs 1 Check and Supply Fuel ○

Pagina 25 - 9. Generator Operation

(1) Oil Change First Time 50 hour mark 2nd or after Every 100 hours 1 Remove the oil plug. 2 Loosen the oil drain plug and allow the oil

Pagina 26 - 3 set pairs

Clean 1st 50 hours and Every 100 hours afterwards Replace Every 400 hours ① Loosen the wing bolts in the air clean

Pagina 27

Drain Water Every 200 hours ① Unscrew the fuel drain plug. ② Reinstall the drain plug, after draining water completely <Caution> z C

Pagina 28

12. Long-Term Storage Danger : Electric Shock z Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A

Pagina 29 - 11. Checking and Maintenance

Symptoms Possible Cause Corrective Actions Starter motor does not start 1. Weak Battery 2. Dead Battery 1. Recharge Battery 2. Replace Battery Engine

Pagina 30 - Change Fuel Hose

14. Engine Wiring Diagram - 35 -

Pagina 31

15. Generator Wiring Diagram - 36 -

Pagina 32

Shindaiwa Corporation Head Office : 6−2−11,Ozuka−Nishi, Asaminami−Ku,Hiroshima,

Pagina 33

Caution : Fire z The equipment uses Diesel Oil as a fuel. When refueling, always stop the engine and keep away from fire. Moreover, always wait unti

Pagina 34 - 13. Troubleshooting

 Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate locations, as specifie

Pagina 35 - - 34

2. Specifications Model DGW400DM Generating Method Rotating Field Rated Current (A) 370 / 390 Rated Voltage (V) 34.8 / 35.6 Duty Cycle (%) 60 R

Pagina 36 - 14. Engine Wiring Diagram

3. Usage z Arc Welding z Electric Tools and Home Appliances z Power Source for lights Caution : Damage to the equipment or other properties z The

Pagina 37

5. Equipment 5-1 Eco Welding The equipment is incorporated in Eco welding features that are aimed at performing the lower noise, the lower fuel c

Pagina 38 - Shindaiwa Corporation

5-3 Monitor Lamp The equipment is incorporated in monitoring function of WATER TEMP, BATTERY CHARGING, OIL PRESSURE, Hz/OVERHEAT. Un

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